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Differences in testing capabilities Ordinary dual-axis ratetable VS temperature-controlled dual-axis rate table

Differences in testing capabilities Ordinary dual-axis ratetable VS temperature-controlled dual-axis rate table

2026-01-22



I. Fundamental Differences in Core Function

The fundamental difference between the two lies in whether they integrate environmental simulation capabilities, which determines their different testing philosophies.

The core function of an ordinary dual-axis rate table is to provide a high-precision angular motion reference. It is a pure "motion simulator" focused on providing precise and controllable angular position, angular rate, and angular acceleration for test loads (such as gyroscopes, accelerometers, and seekers) under constant room temperature or laboratory conditions. Its design goal is to pursue ultimate motion accuracy, smoothness, and dynamic response.

The temperature-controlled dual-axis rate table is an "environment-motion composite simulation system." Based on a precision mechanical rate table, it integrates a high and low temperature environmental test chamber. Therefore, it can not only provide all the aforementioned motion excitations, but also simultaneously apply precisely controllable temperature environmental stresses to the load (such as extreme high and low temperatures from -70℃ to +150℃, temperature cycling, and temperature shock). Its design goal is to reproduce the complex operating conditions of "motion" and "heat" coupling experienced by products in the real world.

 

II. Expansion of Testing Dimensions: From Performance Calibration to Environmental Adaptability Verification

The difference in functional positioning directly led to a vast difference in the testing dimensions and depth between the two.

An ordinary dual-axis rate table primarily serves for basic performance calibration and functional verification. Its typical testing tasks include: calibrating parameters such as scaling factor, zero bias, nonlinearity, and axis alignment error of inertial devices at stable room temperature; evaluating the dynamic tracking performance of servo systems; or conducting static and dynamic functional tests of inertial navigation systems. It answers the question: "How is the product's performance accuracy under ideal conditions?"

The temperature-controlled dual-axis rate table extends the depth and breadth of testing to the areas of environmental adaptability and reliability. Unique tests it can perform include:

High and low temperature performance testing: Directly measure the drift curves of key parameters such as gyroscope zero bias and accelerometer range as a function of temperature to evaluate the product's ability to start and operate under extreme temperatures.

Temperature-motion coupling error calibration: During temperature changes or at a specific constant temperature point, full parameter calibration is performed to establish an accurate temperature compensation model. This is a key step in improving the performance of high-precision inertial navigation systems in practical applications.

Reliability screening and qualification testing: By applying a combination of multiple stresses, including temperature cycling, vibration, and centrifugation, potential product defects are rapidly exposed, verifying its service life and reliability under harsh environments such as high and low temperature alternation and thermal shock. It answers the more challenging question: "Can the product continue to operate reliably and accurately in drastically changing real-world environments (such as missile launches, satellite orbit insertions, and vehicle operation in winter and summer)?"

 

III. Differences in Key Technical Indicators

The two differ significantly in their emphasis on performance metrics.

The core performance indicators of an ordinaryl dual-axis rate table revolve entirely around motion accuracy, such as: position accuracy (can reach arcsecond level), rate stability and accuracy (e.g., better than 1e-5), angular acceleration, axis perpendicularity, and rotational accuracy. The technical challenges lie in the precision machining of the mechanical structure and the extreme optimization of servo control algorithms and measurement feedback systems.

While maintaining sufficient motion accuracy, the temperature-controlled dual-axis rate table introduces another set of stringent environmental control parameters:

Temperature range: typically covers a military-grade range of -55°C to +85°C, or wider.

Temperature change rate: such as ≥5℃/ min , used to simulate rapid temperature shock.

Temperature uniformity and fluctuation: Ensure that the temperature field in the working space inside the test chamber is highly stable and uniform. Generally, the fluctuation is required to be ≤ ±0.5℃ and the uniformity is required to be ≤ ±2℃.

The key challenges lie in addressing the impact of thermal deformation of mechanical structures on motion accuracy across a wide temperature range, and ensuring the reliability of temperature sensors and cables under high-speed rotation and high and low temperatures. The technical challenge requires a high integration of precision mechanics, thermodynamics, and measurement and control technologies. 

 

IV. Differences in Typical Application Scenarios

The different application scenarios directly reflect the value orientation of its testing capabilities.

An ordinary dual-axis rate table is a common basic equipment in R&D laboratories, production lines, and quality inspection departments. It is suitable for the R&D verification, factory calibration, and acceptance testing of inertial devices, as well as basic teaching and research in universities and research institutions. Its application scenarios are relatively standardized and the environment is controllable.

The temperature-controlled dual-axis rate table is a diagnostic and cutting-edge research device for high-end equipment and products used in harsh environments. It is primarily used in:

Aerospace: Performance verification of satellite attitude control components (flywheel, satellite sensor), airborne inertial navigation, and seeker in space thermal vacuum or high-altitude cryogenic environments.

Ordnance and Military Industry: Simulation test of high overload and high and low temperature shock environment of missile guidance system during launch phase.

High-precision industrial applications and autonomous driving: Establishment of temperature compensation models and full-temperature-range accuracy testing for fiber optic gyroscopes, lidar, and high-precision MEMS-IMUs.

Reliability Testing Center: As the core equipment, it performs environmental stress screening (ESS) and qualification tests on products.

 

V. Selection Recommendations: Match Testing Needs and Product Lifecycle

The choice of which equipment to use depends fundamentally on the purpose of the test and the product's stage in its life cycle.

In the early stages of product development, basic performance assessment, and routine factory inspection, if the core objective is to obtain the product's performance baseline under "ideal conditions," an ordinary dual-axis rate table is usually the first choice due to its higher cost-effectiveness and more convenient operation and maintenance.

When products enter the environmental adaptability design, full-parameter modeling, and qualification certification stages, especially for products targeting the military, aerospace, high-end industrial, or harsh outdoor environments, temperature-controlled dual-axis rate tables become an indispensable, and even the only effective verification method. They can reveal and help resolve design flaws that only become apparent under comprehensive environmental stress.

In summary, an ordinary dual-axis rate table provides a clean "motion laboratory," while a temperature-controlled dual-axis rate table constructs a near-realistic "comprehensive environmental simulation field." The latter, by introducing a controllable temperature variable, greatly expands the boundaries of testing, enabling laboratory testing to more realistically predict product performance in complex real-world environments, making it a crucial link in the modern high-reliability product development process.

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Detalles del blog
Created with Pixso. Hogar Created with Pixso. El Blog Created with Pixso.

Differences in testing capabilities Ordinary dual-axis ratetable VS temperature-controlled dual-axis rate table

Differences in testing capabilities Ordinary dual-axis ratetable VS temperature-controlled dual-axis rate table



I. Fundamental Differences in Core Function

The fundamental difference between the two lies in whether they integrate environmental simulation capabilities, which determines their different testing philosophies.

The core function of an ordinary dual-axis rate table is to provide a high-precision angular motion reference. It is a pure "motion simulator" focused on providing precise and controllable angular position, angular rate, and angular acceleration for test loads (such as gyroscopes, accelerometers, and seekers) under constant room temperature or laboratory conditions. Its design goal is to pursue ultimate motion accuracy, smoothness, and dynamic response.

The temperature-controlled dual-axis rate table is an "environment-motion composite simulation system." Based on a precision mechanical rate table, it integrates a high and low temperature environmental test chamber. Therefore, it can not only provide all the aforementioned motion excitations, but also simultaneously apply precisely controllable temperature environmental stresses to the load (such as extreme high and low temperatures from -70℃ to +150℃, temperature cycling, and temperature shock). Its design goal is to reproduce the complex operating conditions of "motion" and "heat" coupling experienced by products in the real world.

 

II. Expansion of Testing Dimensions: From Performance Calibration to Environmental Adaptability Verification

The difference in functional positioning directly led to a vast difference in the testing dimensions and depth between the two.

An ordinary dual-axis rate table primarily serves for basic performance calibration and functional verification. Its typical testing tasks include: calibrating parameters such as scaling factor, zero bias, nonlinearity, and axis alignment error of inertial devices at stable room temperature; evaluating the dynamic tracking performance of servo systems; or conducting static and dynamic functional tests of inertial navigation systems. It answers the question: "How is the product's performance accuracy under ideal conditions?"

The temperature-controlled dual-axis rate table extends the depth and breadth of testing to the areas of environmental adaptability and reliability. Unique tests it can perform include:

High and low temperature performance testing: Directly measure the drift curves of key parameters such as gyroscope zero bias and accelerometer range as a function of temperature to evaluate the product's ability to start and operate under extreme temperatures.

Temperature-motion coupling error calibration: During temperature changes or at a specific constant temperature point, full parameter calibration is performed to establish an accurate temperature compensation model. This is a key step in improving the performance of high-precision inertial navigation systems in practical applications.

Reliability screening and qualification testing: By applying a combination of multiple stresses, including temperature cycling, vibration, and centrifugation, potential product defects are rapidly exposed, verifying its service life and reliability under harsh environments such as high and low temperature alternation and thermal shock. It answers the more challenging question: "Can the product continue to operate reliably and accurately in drastically changing real-world environments (such as missile launches, satellite orbit insertions, and vehicle operation in winter and summer)?"

 

III. Differences in Key Technical Indicators

The two differ significantly in their emphasis on performance metrics.

The core performance indicators of an ordinaryl dual-axis rate table revolve entirely around motion accuracy, such as: position accuracy (can reach arcsecond level), rate stability and accuracy (e.g., better than 1e-5), angular acceleration, axis perpendicularity, and rotational accuracy. The technical challenges lie in the precision machining of the mechanical structure and the extreme optimization of servo control algorithms and measurement feedback systems.

While maintaining sufficient motion accuracy, the temperature-controlled dual-axis rate table introduces another set of stringent environmental control parameters:

Temperature range: typically covers a military-grade range of -55°C to +85°C, or wider.

Temperature change rate: such as ≥5℃/ min , used to simulate rapid temperature shock.

Temperature uniformity and fluctuation: Ensure that the temperature field in the working space inside the test chamber is highly stable and uniform. Generally, the fluctuation is required to be ≤ ±0.5℃ and the uniformity is required to be ≤ ±2℃.

The key challenges lie in addressing the impact of thermal deformation of mechanical structures on motion accuracy across a wide temperature range, and ensuring the reliability of temperature sensors and cables under high-speed rotation and high and low temperatures. The technical challenge requires a high integration of precision mechanics, thermodynamics, and measurement and control technologies. 

 

IV. Differences in Typical Application Scenarios

The different application scenarios directly reflect the value orientation of its testing capabilities.

An ordinary dual-axis rate table is a common basic equipment in R&D laboratories, production lines, and quality inspection departments. It is suitable for the R&D verification, factory calibration, and acceptance testing of inertial devices, as well as basic teaching and research in universities and research institutions. Its application scenarios are relatively standardized and the environment is controllable.

The temperature-controlled dual-axis rate table is a diagnostic and cutting-edge research device for high-end equipment and products used in harsh environments. It is primarily used in:

Aerospace: Performance verification of satellite attitude control components (flywheel, satellite sensor), airborne inertial navigation, and seeker in space thermal vacuum or high-altitude cryogenic environments.

Ordnance and Military Industry: Simulation test of high overload and high and low temperature shock environment of missile guidance system during launch phase.

High-precision industrial applications and autonomous driving: Establishment of temperature compensation models and full-temperature-range accuracy testing for fiber optic gyroscopes, lidar, and high-precision MEMS-IMUs.

Reliability Testing Center: As the core equipment, it performs environmental stress screening (ESS) and qualification tests on products.

 

V. Selection Recommendations: Match Testing Needs and Product Lifecycle

The choice of which equipment to use depends fundamentally on the purpose of the test and the product's stage in its life cycle.

In the early stages of product development, basic performance assessment, and routine factory inspection, if the core objective is to obtain the product's performance baseline under "ideal conditions," an ordinary dual-axis rate table is usually the first choice due to its higher cost-effectiveness and more convenient operation and maintenance.

When products enter the environmental adaptability design, full-parameter modeling, and qualification certification stages, especially for products targeting the military, aerospace, high-end industrial, or harsh outdoor environments, temperature-controlled dual-axis rate tables become an indispensable, and even the only effective verification method. They can reveal and help resolve design flaws that only become apparent under comprehensive environmental stress.

In summary, an ordinary dual-axis rate table provides a clean "motion laboratory," while a temperature-controlled dual-axis rate table constructs a near-realistic "comprehensive environmental simulation field." The latter, by introducing a controllable temperature variable, greatly expands the boundaries of testing, enabling laboratory testing to more realistically predict product performance in complex real-world environments, making it a crucial link in the modern high-reliability product development process.